AI-Powered KINESSENSOR Project Aims to Revolutionize Joint Injury Diagnosis and Rehab

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With over 1.7 billion people affected by musculoskeletal disorders worldwide, a new European project is setting out to change how joint injuries are diagnosed and treated. The KINESSENSOR project, spearheaded by Blautic Designs, AIMPLAS, the European Musculoskeletal Institute (IMSKE), Crespo Printing Group, and the Universitat Politècnica de València (UPV), is using artificial intelligence and sensor technology to transform patient recovery.

The project’s central goal is to create a portable, AI-powered system that integrates both printed and conventional sensors. This system will allow healthcare professionals to identify, monitor, and track conditions related to joints, ligaments, and muscles more effectively and in real time.

Funded by the Valencian Institute of Competitiveness and Innovation (IVACE+i) through the 2024 Strategic Cooperation Projects programme and supported by the European Regional Development Fund (ERDF), the project represents a major step forward in merging healthcare and cutting-edge technology.

Targeting an Elusive Condition: AMI

KINESENSOR zeroes in on a complex and often overlooked condition—arthrogenic muscle inhibition (AMI). Frequently seen in patients recovering from anterior cruciate ligament (ACL) injuries or knee replacement surgery, AMI causes hypertonia, or excessive tension, in the hamstring muscles. This condition can lead to muscle contractures, heightened pain, and longer, more difficult rehabilitation periods.

“That’s why, if we can develop tools to prevent, treat, and determine the optimal timing for surgery, we can significantly improve patient outcomes,” explained Joaquín Castán of AIMPLAS, one of the project’s key partners.

The solution lies in combining flexible printed sensors with kinesiology bands or orthoses. These smart wearable components can immediately capture and transmit crucial data such as joint movement and muscle response. The system’s built-in wireless communication and AI capabilities then analyze this data in real time, identifying harmful movement patterns and enabling healthcare professionals to make timely corrections.

Smarter Rehab, Closer to Home

For many patients, rehabilitation is a long and uncertain process, often involving frequent clinic visits and guesswork in tracking progress. KINESSENSOR’s technology aims to change that by offering a reliable, objective tool that supports both clinicians and patients throughout the recovery journey.

“This system serves as a complementary tool that allows patients to continue their exercises and treatments independently at home, with the assurance of being monitored,” said Javier Soriano of BLAUTIC. “This approach improves rehabilitation outcomes, reduces costs and recovery time, and empowers patients in their recovery process.”

The benefits are threefold: enhanced diagnostic precision for clinicians, reduced physical and financial strain on patients, and more efficient use of healthcare resources.

A Leap Towards Personalised, Preventive Medicine

KINESSENSOR is not just a treatment tool—it represents a broader vision for personalised and accessible healthcare. By harnessing AI and printed sensor technology, the project is helping to close the gap between clinical care and home rehabilitation. Its portable nature allows for wider reach and applicability, potentially transforming how joint disorders are monitored in both urban hospitals and rural clinics.

The initiative also contributes to the growing field of flexible electronics in medicine, paving the way for a strategic new line of healthcare products. With its innovative approach and promising application potential, KINESSENSOR may lead to the creation of a specialised spin-off focused on printed sensor technologies.

Moreover, its alignment with the United Nations Sustainable Development Goals—specifically SDG 3 (Good Health and Well-being), SDG 8 (Decent Work and Economic Growth), and SDG 9 (Industry, Innovation, and Infrastructure)—highlights its broader impact on society and sustainable development.

Innovation That Moves With the Patient

KINESSENSOR exemplifies how collaborative, applied research can translate into real-world solutions that directly enhance quality of life. By integrating advanced technology into everyday rehabilitation, it bridges the gap between diagnosis, treatment, and long-term recovery.

In a world where musculoskeletal disorders continue to limit mobility and independence for millions, this AI-driven solution offers a new path forward—one that moves with the patient, adapts to their needs, and redefines what’s possible in modern medicine.

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